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Warehouse Logistics E-commerce Order Light to Put Pick to Light Flow Rack Wired Wireless Sample System Price
Product Description
Product Overview
Pick to Light System
Pick to light system is a set of electronic indicating devices installed on the storage position of the shelves. Through the control of computer and software, the light and digital display of the material location and quantity guide the pickers to complete the picking work correctly, quickly and easily.
Macinte electronic tags picking system has been successfully applied to e-commerce, logistics, electronics, daily chemical, medicine, clothing, precision hardware, auto parts, packaged food, printing, jewellery, fresh cold chain, and chemical environmental protection industries. As far as it relates to material picking, sorting, and circulation control, all can be effectively solved by the electronic tag system. It seamlessly docks with enterprise ERP, WMS, and MES systems, improving efficiency and preventing mistakes.
Default Sample Units:
1pcs Bus Controller JYZK-B1: Contains a power supply, one bus controller, 10M/100M self-applicable network port, maximum connected labels: 128pcs.
2pcs 4 Green Digits Label JY2L-G4-2: One 6-color high-lighted LED confirm button, 4-digit 2-segment 0.4 inch green digital tube display.
1pcs 30cm PVC Duct and Copper Wire
Note: If you need other models, have any questions, or require more info, please contact us for catalog and more details.
Features at a Glance
Fast Out/In Storage Management
Do not rely on skilled labor; significantly reduces personnel training time.
Realize Paperless Operation
Directly connected with upstream and downstream systems for real-time monitoring operations.
Reduce Labor Costs & Standardize
Ensures system data and actual operations are synchronized for real Just-In-Time management.
Improve Operation Speed & Quality
"Searching according to the lamp" improves picking speed by 50%-200% (statistical data).
Greatly Reduce Error Rate
Error rate can be reduced to less than 0.3% based on system operational statistics.
Intelligent, Convenient & Fast
Automatic induction light-off features make operations smarter and more convenient.
Product Specifications
DC-DC power management chip, 24V wide voltage, low power consumption design.
| No. | Item | Specification Data (Model: JY1L-B3R3-2) |
|---|---|---|
| 1 | Button Life | 20 million times |
| 2 | Rated Current | ≤ 0.2W |
| 3 | Communication | Within 500m |
| 4 | Operating Temperature | -35°C ~ 70°C |
| 5 | Mounting Dimension | L-100mm × W-36mm × H-11.5mm |
| 6 | Button Light | 6-color (red, green, blue, yellow, cyan, purple) |
| 7 | Display Form | 6 digits tube display (3-digits red + 3-digits blue) |
| 8 | Data Sources | WMS, ERP, MES, etc., manual operation |
| 9 | Set Key | An ID setting button |
System Architecture
1. Data Source: Existing WMS system, ERP, MIS, etc., or manual information input.
2. Control PC: Used to download orders from WMS and dispatch outbound info to the Intelligent BUS module via network switch.
3. Network Switch: Bridges one interface into multiple network interfaces.
4. Intelligent BUS: Controls signal lamps and electronic tags, reporting completed job statuses back to the PC (Two-way communication).
5. Alarm Light: Installed in operational areas to prompt tasks that require processing.
6. Multi-function Label: Can be directly connected to alarm lights and barcode scanning guns.
7. Electronic Label: Displays goods location, required quantities, and clear instructional indicators.
Successful Projects & Operation Modes
DPS (Digital Picking System)
Electronic labels are installed on the shelves. In principle, one location corresponds to one product (one label represents one product), and one order acts as a processing unit. The system illuminates the relevant labels for items in the order, and pickers retrieve items based on the illuminated lights and digital displays. This is order-driven Pick-to-Light.
DAS (Digital Assorting System)
Each label represents an individual order customer or distribution point. The total batch of ordered goods is retrieved first. By scanning an item's barcode, the corresponding PTL label lights up. The distributor then matches the product into the designated bin or space according to the light or digital display. Put-to-light walls can be configured as fixed or mobile types.
Refrigeration Industry
Hardware Industry
Food Service Industry
Similar Electronic Labels
Single Complete Label
1. Screen Display: No
2. Button Color: 6 Colors
3. Size: L-50mm × W-36mm × H-11.5mm
2 Digits Display Label
1. Screen Display: 2 Red Digits
2. Button Color: 6 Colors
3. Size: L-100mm × W-36mm × H-11.5mm
3 Digits Label
1. Screen Display: 3 Blue Digits
2. Button Color: 6 Colors
3. Size: L-100mm × W-36mm × H-11.5mm
6 Digits Display Label
1. Screen Display: 6 Color Digits
2. Button Color: 6 Colors
3. Size: L-100mm × W-36mm × H-11.5mm
OLED Text Display Label
1. Screen: Lattice Display 128*64
2. Button Color: 6 Colors
3. Size: L-100mm × W-36mm × H-11.5mm
RFID Label
1. Screen: Lattice Display 128*64
2. Feature: Support RFID Sensing
3. Size: L-100mm × W-36mm × H-11.5mm
Product Configuration & Controllers
Single Channel Bus Controller
Max label quantity: 128 pcs
Double Channel Bus Controller
Max label quantity: 256 pcs
Achieve two-way communication: signal lamp and electronic tags
| No. | Model Specifications | JYZK-B1 | JYZK-B2 |
|---|---|---|---|
| 1 | Working Voltage | 100-264V | 100-264V |
| 2 | Max Input Current | 1.0A | 1.5A |
| 3 | Communication Distance | 500m | 500m |
| 4 | Working Environment | -30°C ~ 60°C | -30°C ~ 60°C |
| 5 | Ethernet Interface | 10M/100M | 10M/100M |
| 6 | Network Port Mode | TCP Client, TCP Server, UDP Client, UDP Server | |
More Accessories
WIFI Single Bus Controller
1. Connects up to 128 pcs labels
2. WiFi Interface: 2.4G 802.11b/g/n
3. WiFi Mode: STA/AP mode, AP+STA mode
4. Comm Distance: ≤ 500m
5. Power: AC100-264V, Current 1A
Wireless PDA / RF Terminal
1. Pre-installed PTL software (Supports WMS/MES etc.)
2. Android system (Supports WiFi, 4G network)
3. 5.98 inch touch screen, code reading & camera
4. 4G RAM + 64G storage
Tower Light
1. Input power supply
2. Indicates active sorting areas
3. 6 Light Colors: Red, green, blue, yellow, cyan, purple
Wireless Scanner
1. Supports 1D QR codes
2. WiFi connection
3. Rechargeable battery
RFID Bracelet
1. RFID sensing
2. Waterproof silicone
3. Ergonomic wrist wear
RFID Ring
1. RFID sensing
2. Waterproof silicone
3. Convenient finger wear
Installation Instructions
PVC Duct Track System
1. PVC flame retardant material conforms to national wire groove safety regulations.
2. Highly convenient for rapid label installation and disassembly.
3. Dual copper wire rails can be easily separated from the duct body.
Intelligent BUS Type: Much Easier Installation
Certifications
Exhibition
Company Profile & Advantages
Why Choose Us
Frequently Asked Questions (FAQ)
What is a Pick to Light (PTL) system and how does it optimize warehouse fulfillment?
A Pick to Light system utilizes light-directed digital displays mounted directly onto storage shelves and racks. Controlled by software connected to your management platform, LED lights and numerical screens immediately guide pickers to the exact item location and specify required quantities, boosting picking speed by 50% to 200%.
Can the system seamlessly interface with our existing ERP, WMS, or MES?
Yes. The system supports direct and seamless docking with enterprise ERP, WMS, and MES systems via standard network interfaces and protocols (TCP/UDP Client & Server), allowing bidirectional data synchronization, order downloading, and real-time inventory updates.
What is the primary difference between DPS and DAS modes?
In DPS (Digital Picking System), labels are assigned per storage position to pick items for an individual order unit. In DAS (Digital Assorting System), labels represent specific destination orders or customers; batch-picked goods are scanned and distributed across light-indicated sorting bins, ideal for Put-to-Light sortation walls.
How many electronic labels can a single bus controller manage?
The single-channel bus controller (JYZK-B1) supports up to 128 connected electronic labels, while the double-channel controller (JYZK-B2) can manage up to 256 labels over reliable communication distances of up to 500 meters.
What reduction in order picking error rates can be expected?
By substituting paper pick-lists with visual light cues and confirmed quantity displays, typical picking error rates drop significantly to less than 0.3%, virtually eliminating common fulfillment mistakes.
How is the hardware track installed on warehouse racking?
The system utilizes an Intelligent BUS PVC flame-retardant duct featuring built-in copper dual-rail conductor channels. Labels snap easily into the track without complex individual wiring, making system deployment, reconfiguration, and maintenance fast and flexible.
