Heavy-gauge cold-rolled Q235B/Q355B steel storage configurations designed to handle standardized EUR (1200×800mm) and FIN (1200×1000mm) pallets under heavy operational loads.
Heavy Selective
Dynamic FIFO
High Density LIFO
Live Storage
E-Commerce Sort
Boltless Commercial
Order Fulfillment
Universal Teardrop
Deploying heavy industrial storage in the Republic of Kazakhstan demands rigorous structural design. Warehouses in Southern Kazakhstan (including the Almaty metropolitan belt and the Zhambyl region) fall within seismic hazard categories rating between 7.0 and 9.0 on the MSK-64 scale. In strict accordance with SP RK 2.03-30-2017 (Construction in Seismic Zones of Kazakhstan) and harmonized European standards (EN 15512:2020), HEDA Shelves engineers our racking frameworks with dynamic ductility ratios, expanded baseplate footprints, and dual chemical anchor points per upright.
In contrast, logistics hubs across Northern and Central Kazakhstan—such as Astana, Karaganda, and Pavlodar—face extreme continental thermal fluctuations, where indoor temperatures in unheated cross-docking terminals can plummet to -35°C. At these temperatures, conventional structural steel suffers from brittle fracture risks. HEDA solves this through certified Q235B and Q355B low-carbon micro-alloyed cold-formed steel, exhibiting superior notch toughness and Charpy V-notch impact energy at sub-zero temperatures.
“Every structural calculation package supplied to Kazakh industrial clients includes frame buckling analyses, torsional flexural checks, and seismic anchor pullout verifications ready for submission to local State Expertise (Gosexpertiza).”
Furthermore, our surface preparation employs high-voltage electrostatic epoxy-polyester thermoset powder coating (70–90 microns) following a 9-stage degreasing, zinc-phosphating, and passivating process. This finish prevents blistering, micro-cracking, and corrosion induced by condensation cycles during rapid springtime thaw periods.
| Engineering Attribute | HEDA Shelves Kazakhstan Spec |
|---|---|
| Primary Structural Steel | Q235B & Q355B (Yield Strength: 235–355 MPa, EN S235JR/S355JR equiv.) |
| Seismic Code Compliance | SP RK 2.03-30-2017, SNiP RK 2.03-30-2006, MSK-64 Seismic 7–9 zones |
| Standard Compliance | CE Certified (EN 15512, EN 15620, EN 15629, EN 15635), ISO 9001:2015 |
| Upright Column Profiles | Omega-shaped 80/90/100/120mm profiles with 11-13 cold-formed folds |
| Beam Connection System | 4-to-5 claw welded connectors with mechanical safety spring pins |
| Deflection Limit Ratio | Vertical beam deflection ≤ L/200 under maximum safe working load (SWL) |
| Corrosion Resistance | Pre-treatment phosphating + Electrostatic Polyester Powder (tested 500h salt spray) |
| EAEU Customs Certification | Compliant with TR CU 010/2011 “On Safety of Machinery and Equipment” |
From the New Silk Road transit gateways to regional distribution centers, our racking is customized to the functional needs of Kazakhstan’s vital economic arteries.
Cross-border consolidation hubs along the Western Europe–Western China corridor. High turnover multi-tier drive-in and selective racking supporting EUR/FIN pallets for instant customs transit.
Focus: High-Density Transit & Class A DCsE-commerce fulfillment centers for Kaspi, Wildberries, and Ozon. Dense rack-supported mezzanines, boltless modular shelving, and carton flow tracks for lightning-fast piece-picking.
Focus: E-Commerce & Multi-Tier MezzanineSouthern food processing, fruit cold-chains, and pharmaceutical distribution. Galvanized and cold-resistant live gravity flow systems supporting strict first-in, first-out (FIFO) inventory controls.
Focus: Cold Stores & Gravity Roller FIFOHeavy oilfield, metallurgical, and mining spare-part yards. Extra-heavy cantilever arms (up to 3,000kg/arm) and wide-span shelving for drill pipes, steel coils, valves, and mining hardware.
Focus: Heavy Cantilever & Extra-Duty RacksEvery beam, column, and bracing element undergoes precision automated fabrication in our 30,000 m² factory prior to international direct-rail containerization.
Mill test certificates (MTC) and ultrasonic steel coil thickness checks (Baosteel/Shougang Q235B).
High-speed longitudinal precision slitting ensuring zero burrs and exact strip width tolerances (±0.1mm).
Automated continuous mechanical punch lines producing precise 50mm or 75mm pitch diamond hole patterns.
18 to 24 progressive continuous rolling passes to form our proprietary 11-fold Omega column profiles.
Double C-section automatic interlock rolling and seam welding for extreme torsional and load rigidity.
Multi-axis Panasonic robotic MIG/MAG welding connecting high-strength steel claws to horizontal beams.
High-velocity steel grit blasting removing scale, oil, and rust to achieve surface cleanliness standard Sa 2.5.
Automated dip chemical pickling, degreasing, zinc-phosphating, and deionized water neutralizing rinse.
Automated Gema electrostatic spray booth applying 70-90μm durable epoxy-polyester powder coat.
High-heat curing at 200°C followed by steel-strapped protective bundle packing for international rail transit.
We eliminate commercial friction for Kazakh importers through comprehensive engineering packs, direct rail supply chains, and internationally recognized manufacturing credentials.
Our in-house design office generates full spatial CAD layouts, aisle turning radius calculations for your reach trucks and VNA equipment, and realistic 3D DWG/BIM warehouse representations within 24 hours of receiving your building footprint.
Fast, direct freight dispatch via the China-Europe / Central Asia freight train express (CR Express) via Alashankou–Dostyk or Khorgos. We deliver 40HQ containers directly to Almaty-1, Almaty-2, and Astana container terminals in only 10 to 14 days transit time.
ISO 9001:2015 certified operations (No. 18624Q00169R0M) and European CE execution class certification (No. 2435-CPR-8605159). We provide comprehensive commercial invoices, packing lists, and test reports conforming to TR CU 010/2011 customs clearance standards.
Answers to critical questions asked by logistics directors, general contractors, and warehouse facility managers across the Republic of Kazakhstan.
Almaty is categorized as a high-risk seismic zone (up to Grade 9 on the MSK-64 scale). In accordance with Kazakhstan construction standard SP RK 2.03-30-2017, we calculate dynamic horizontal acceleration loads ($a_g$) and utilize high-ductility Q355B cold-rolled steel. We widen the baseplate dimensions (typically from standard $100\times100$mm to reinforced $160\times140\times8$mm plates), integrate cross-back bracing towers along rack runs, and specify M12 to M16 certified seismic wedge anchors with increased concrete embedment depths. Detailed stress-strain calculations and structural verification documents are supplied for submission to local architectural oversight bodies.
Our manufacturing plant connects directly to the Pearl River Delta rail consolidation freight yards in Guangzhou and Foshan. Standard 40HQ container rail freight travels via the Khorgos or Dostyk/Alashankou overland rail border crossings. Average transit time to Almaty terminals (Zhetysu, Almaty-1, Almaty-2) is 10 to 14 days, and to Astana approximately 12 to 16 days. We furnish all export documentation conforming to Eurasian Economic Union (EAEU) guidelines, including HS code classifications (typically 730890), detailed packing lists with component piece marks, and Mill Test Certificates (MTC) to facilitate rapid customs clearance.
Yes. Kazakhstan’s transit logistics involves both standard European pallets (EUR: $1200\times800$mm) arriving from Western corridors and Finnish/Industrial pallets (FIN: $1200\times1000$mm) common in domestic Russian/CIS trade. We configure beam lengths (e.g., 2700mm for three EUR pallets or 3300mm for three FIN pallets) and offer frame depths of 1050mm or 1100mm. To ensure absolute safety with mixed pallet sizes, we install drop-in galvanized wire mesh decking or heavy-gauge steel pallet support bars across the beams, preventing pallets from slipping off the load levels.
Unheated logistics terminals in Astana, Kostanay, and Pavlodar endure sharp temperature shifts from -35°C to +15°C during seasonal transitions, generating severe atmospheric dew-point condensation. HEDA prevents metal oxidation by putting every steel component through a 9-stage pre-treatment line, including acid pickling, ultrasonic degreasing, and zinc phosphating. We then apply an electrostatic thermoset epoxy-polyester hybrid powder coat cured at 200°C with a dry film thickness of 70–90 μm. This elastic, non-porous skin maintains high adhesion and prevents micro-cracking and rust creep even under severe thermal expansion and contraction cycles.
To produce an optimized layout within 24 hours, our engineering team requires: (1) An architectural warehouse CAD floor plan or sketch showing column grids, clear height under roof trusses, dock doors, and fire sprinkler/utility drops; (2) Pallet specifications, including width, depth, overall palletized height, and maximum gross weight; (3) Forklift fleet details, including make, model, mast collapsed height, maximum lift height, and minimum right-angle stacking aisle width (AST); and (4) Your target SKU volume and operational turnover model (FIFO or LIFO).
Yes. We support our Kazakh clients through two distinct installation methods. For standard projects, we provide complete bilingual (English/Russian) assembly manuals, exploded 3D component diagrams, and color-coded component tagging that your local installation crews can easily follow. For large-scale logistics centers, mezzanine systems, or automated shuttle rack installations, HEDA Shelves can dispatch senior bilingual site installation supervisors directly to Almaty, Astana, or Shymkent to oversee leveling, laser plumb checking, torque verification on anchor bolts, and load testing sign-off.
Consult directly with our industrial storage design engineers. Get custom load calculations, technical layouts, and door-to-terminal rail freight rates for your upcoming warehouse facility in Kazakhstan within 24 hours.